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Case Study: How a Custom Plastic Mould Cut Production Time by 30%

  In the manufacturing world, time is money. As India’s “Make in India” drive gains momentum, companies are improving their plastic moulding processes to cut costs and turnaround times. This case study shows how a Pune-based FMCG supplier cut down production time by 30 percent. The company switched to a  custom plastic mould.  At the same time, the quality was maintained. The Challenge: Slow Cycle Time Delayed Deliveries The medium-sized company ABC Packaging is a homecare plastic dispenser supplier. Its injection moulding unit was using old, generic moulds. When the orders increased after the COVID pandemic, it couldn’t keep up with the demand because of slow cycle times. It took 42 seconds to make a dispenser, far above industry benchmarks. Customers started complaining when shipments were delayed. The company decided to optimize its operations. ABC Packaging Collaborated with XYZ Polymoulds To solve the problem, ABC decided to work with the best  plastic mould man...
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Enhancing Bottle Production with Precision: Blow Moulds for Linear Machines by Awanti Polymoulds

  In the dynamic world of plastic packaging, bottle manufacturing continues to evolve with demand for faster, more efficient, and high-quality production processes. One such revolutionizing innovation is the use of linear blowing machines, and standing at the forefront of this technology is Awanti Polymoulds – a trusted name in precision mould manufacturing.   What Are Linear Blowing Machines? Linear blowing machines are high-speed systems designed to produce PET bottles using multiple cavities arranged in a straight-line configuration on a common plate. Unlike rotary systems, these machines offer flexibility, cost-effectiveness, and ease of maintenance – making them ideal for mid- to high-volume production units.   Why Blow Moulds Matter At the heart of every bottle-blowing system lies the blow mould – a crucial component responsible for the final shape, size, and quality of the bottle. For linear machines, the accuracy, surface finish, and cooling efficiency of the moul...

The Role of Plastic Bottle Moulds in Product Customization and Branding

  To stay noticed in today’s fast-moving consumer marketplace, any plastic bottle is simply not a bottle anymore. It is your brand. Bottles bear embossed logos, bright colours, and have sleek designer curves. Plastic bottle moulds are now the handiwork of many popular product designers in this line of work. With rising consumer expectations, Indian brands are investing more money into this area of  plastic bottle mould design  to get unique custom shapes that brands are now looking out for. Customization – its Importance Today If you walk down a supermarket aisle, you tend to notice the different bottle shapes that stand out from the shelves. These would most likely be  custom PET bottles . Beyond just fulfilling a function, each of these bottles would tell a story—about luxury, freshness, sustainability, or tradition. It’s not just packaging but it’s all about brand identity. A quality  bottle moulds manufacturer in India  enjoys great importance and is a ...

The Unsung Heroes of Production: How Awanti Polymoulds Guarantees Durability in KRONES Coniform Spare Parts

  In the high-stakes beverage and liquid packaging world, downtime is the enemy. Every minute, a KRONES Contiform line grinds to a halt, which translates to significant losses. That's why the reliability and longevity of spare parts are paramount. At Awanti Polymoulds, we understand this implicitly. We don't just manufacture spare parts; we engineer durability into every single component for your KRONES Contiform blow molding machines. But what exactly goes into ensuring this level of resilience? It's a meticulous process that spans material selection, precision engineering, rigorous testing, and a deep understanding of the demanding operational environment of KRONES machines. The Foundation: Superior Material Selection The journey to durable spare parts begins with choosing the right materials. We meticulously select high-grade polymers and alloys known for their exceptional resistance to wear, tear, chemical exposure, and the high pressures and temperatures inherent ...

High-Precision Shell Holders for Rotary Machines

  Looking for durable and precision-made shell holders for rotary blow moulding machines? Awanti Polymoulds manufactures shell holders compatible with Sidel, Krones, SIG, and Sacmi.   Shell Holders for Rotary Machines – Precision Engineering by Awanti Polymoulds   In the world of rotary blow moulding, every component plays a crucial role in ensuring seamless, high-speed production. Among these components, the shell holder—also referred to as the circulation jacket—holds significant importance. At Awanti Polymoulds, we specialize in designing and manufacturing high-quality shell holders compatible with top global rotary machine brands such as Sidel, Krones, SIG, and Sacmi.   What is a Shell Holder in Rotary Machines?   A shell holder is a precision-engineered component that securely houses the blow moulds in rotary blow moulding machines. It ensures accurate alignment and effective heat transfer during the moulding process. As part of the circulation system, it ...

Key Benefits of Partnering with an Indian Mould Manufacturer

  Introduction The Indian mould manufacturing industry is globally famous for a number of reasons: advanced technologies, cost efficiency, and high-quality production methods. Partnering with the right mould manufacturing partner is important for a business looking to ensure precision products and to streamline production. India’s other competitive advantages include state-of-the-art facilities, skilled labor, and robust export capabilities, and is, therefore, home to some of the best bottle mould manufacturers in India. Cost-Effective Solutions India’s  cost-effective mould manufacturers  provide high-quality moulds at only a fraction of the cost compared to those in other countries. Businesses can thus partner with companies offering affordable mould making in India and can achieve significant savings without any compromise on quality. This type of low-cost mould solutions ensures value for money, and all these factors make India a preferred destination for global...

Your Complete Guide to Blow Moulding

  What is Blow Moulding? Blow moulding  refers to a manufacturing process used in making hollow plastic parts by inflating heated plastic preform inside a mould. This technique is employed for producing items like containers, bottles, and tanks for different applications. Blow Moulding Types: There are Three Primary Types of Blow Moulding: Extrusion Blow Moulding (EBM): Here, extruded molten plastic from a “parison” (a hollow tube) is enclosed in a water-cooled mould, and air is blown into it. This inflates the plastic to conform to the shape of the mould. This method is used for making products like bottles and containers. Injection Blow Moulding (IBM): Molten plastic is injected into a preform mould to create a solid preform. This preform is then transferred to a blow mould in which air is used to inflate it to the required shape. This method is ideal for producing high-quality jars and bottles with precise dimensions. Injection Stretch Blow Moulding (...