Awanti Polymoulds

Posts

Leading the Charge: How Awanti Polymoulds is Revolutionizing Sustainable PET Bottle Manufacturing

The Global Shift Towards Sustainability In today’s world, sustainability is no longer just a buzzword; it’s a necessity. Consumers and industries alike are increasingly demanding eco-friendly products and practices. The plastics industry, in particular, is under immense pressure to innovate and reduce its environmental footprint. At the forefront of this change in India is Awanti Polymoulds, a company that has made sustainability the cornerstone of its operations. Through cutting-edge technology and a steadfast commitment to the planet, Awanti Polymoulds is leading the way in sustainable PET bottle manufacturing. The Problem with Conventional PET Manufacturing Traditional PET bottle manufacturing often involves a linear “take-make-dispose” model. This process is energy-intensive and heavily reliant on virgin materials, contributing to resource depletion and a significant carbon footprint. Furthermore, inadequate waste management leads to plastic pollution, harming ecosystems and ...

Linear Moulds for PET Bottles – Precision & Performance by Awanti Polymoulds

In today’s fast-paced packaging industry, PET bottles have become the preferred choice for beverages, pharmaceuticals, cosmetics, and household products. To meet the growing demand, manufacturers rely on linear blow moulding machines that can produce multiple bottles per cycle with speed and consistency. At the heart of this process lies the linear mould – a critical component that determines bottle quality, accuracy, and production efficiency. What Are Linear Moulds for PET Bottles? Linear moulds are specially designed for high-speed linear blow moulding machines . Unlike rotary moulds, these moulds are long and narrow, with multiple cavities arranged in sequence. Each cavity must maintain high linear accuracy , ensuring uniform bottle dimensions from the first cavity to the last. With advanced design and precision engineering, linear moulds can produce 6 to 12 bottles per cycle , making them an essential solution for large-scale PET bottle production. Awanti Polymoulds – Lea...

Linear Moulds for PET Bottles – Precision, Speed & Reliability by Awanti Polymoulds

The packaging of PET has seen very high growth over the last few years, with growing demand for bottles of drinks, personal care, household, and pharmaceutical items. At the core of this production process is blow moulding technology, and one of the most effective solutions is the linear blow moulding machine. Awanti Polymoulds, a well-known name in mould production, is an expert in linear moulds for PET bottles for speed, durability, and accuracy. What are Linear Blow Moulding Machines? Linear blow moulding machines are engineered to make several bottles in one cycle, which makes them extremely efficient for bulk production. Depending on the machine, they have the capacity to produce 6 to 12 bottles in one cycle, which guarantees maximum output and uniformity. The moulds employed in these machines are of a long and narrow design and need to be perfectly aligned and accurate right from the initial cavity to the final one. Any minor deviation can jeopardize qu...

Shell Holder for Rotary Machines | Awanti Polymoulds

In rotary blowing machines, precision and stability are key to producing high-quality bottles. A vital part that ensures this is the Shell Holder, also called a mould holder. At Awanti Polymoulds, we specialize in making top-quality shell holders that deliver consistent performance for leading global blowing machine brands. Why Shell Holders Matter in Rotary Machines A shell holder keeps the blow mould firmly in place, making sure everything lines up perfectly during bottle production. This stable positioning helps manufacturers create uniform bottles and avoid defects. Some shell holders even have built-in water circulation systems, or cooling jackets, to help control the mould temperature during production. Materials for Different Needs Awanti Polymoulds uses the best materials to suit different applicati...

Understanding the Importance of Mould Quality in PET Blowing Machines

In the competitive world of packaging, the quality of a product is paramount. For companies producing PET bottles, this quality journey begins not with the raw material, but with a critical piece of machinery: the mould. The mould is the heart of a PET blowing machine, and its quality directly impacts everything from bottle aesthetics and structural integrity to production efficiency and long-term profitability. For Awanti Polymoulds Pvt. Ltd., we understand that a superior mould is not just an accessory; it is the foundation of your success. The Mould: More Than Just a Shape A PET blowing machine takes a preform (a test tube-like piece of plastic) and, using high-pressure air and heat, expands it into a fully formed bottle. The mould is the cavity that gives the bottle its final, precise shape. It is a piece of precision engineering that must be crafted to the highest standards. A low-quality mould can lead to a host of problems, including: Inconsistent Wall Thickness: T...

Manufacturing of rotary-blowing moulds for a global soft-drink company for multiple franchises across India

Project duration: 8 months Project scope: – Technical and aesthetic design of a carbonated drink bottle, based on inputs from the customer – Testing of pilot mould and bottle samples as per international standards – Manufacturing of moulds for different rotary blowing machines (> 50 moulds) Project synopsis: The objective of this project was to design a common bottle for different flavours of carbonated drinks and manufacture moulds for six franchise-bottling operations of a global beverage brand in India. This was what we call a “full scale project”, which starts with designing the bottle, followed by pilot mould trials and ends with the manufacturing of commercial moulds for each franchise . Bottle designing · Based on the customer inputs like product application, pack-size and preform weights, we initiated the process of designing the bottle · With our in-house team of design eng...