Awanti Polymoulds

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Crafting Quality: Awanti Polymoulds’ Precision moulds for PET

Plastic bottles and containers serve a diverse range of purposes across industries such as beverages, food processing, pharmaceuticals, liquor, and home care products. They are utilized for packaging water, soda, juice, oil, jams, medicines, liquor, as well as personal and home care items, with sizes varying from small volumes to several litres. At Awanti, we specialize in manufacturing blow moulds for PET bottles, employing advanced designing, high precision manufacturing and accelerated testing. Established in 1990, Awanti Polymoulds has been at the forefront of designing, manufacturing, and testing PET blow moulds to meet international standards. Precision and accuracy are paramount in our manufacturing process to ensure consistent, high-quality bottles that meet our customers’ expectations. Our commitment to customer satisfaction extends both domestically and internationally, driving our continuous efforts to excel. Our moulds are engineered for durability, precision, and longevity

The amazing story of a PET bottle mould

The journey of a PET bottle begins in the mind of an entrepreneur who wishes to cater to the ever-growing beverage market, pharma industry or home care product industry by introducing a new product. The idea consists of the shape, size, product application and target customer. This idea is translated into a PET bottle by AwantiPolymoulds , the leading PET bottle mould manufacturer based in Pune . Awanti is an end-to-end solutions provider to PET blow moulds for a wide variety of product applications and catering beverage companies in India and abroad.Awanti is a one-stop shop for converting an idea into a bottle, starting with bottle designing to mould manufacturing to mould and bottle testing. Step 1 – Bottle Designing Understanding the customer’s requirements and translating them into a feasible bottle shape is what Awanti’s design team specializes in. Aspects like blow-ability, strength and stability are taken into consideration before finalising the bottle design. Step 2- Moul

The Galore of CNC Machines - Awanti Polymoulds

In the age of programming, CNC machines are a boon to manufacturing units. CNC stands for computer numeric control. A CNC machine is operated and controlled entirely through software. History and Evolution of CNC machines It all began in the 1940s, right after the World War II. The earliest version of CNC machines developed during that time basically numerically controlled or NC machines. Initially the fabrication and the manufacturing process was carried on by numerically controlled machine before the invention of CNC machines. These NC machines were created by John T Parsons. In 1960s and early 1970s the idea of computer-controlled machines began to circulate. By 1989 CNC machines became the industry standard. The initial machines had punch cards with G codes. As these machines were hardwired it was difficult or rather impossible to change the pre-set parameters. The G-codes in the modern CNC machines are designed and controlled by computers. The whole set up allows you to do real-

What Is Polyethylene Terephthalate (PET)

What is plastic? It is a type of material that contains an essential ingredient of an organic medium having a large amount of molecular weight. These organic mediums are either naturally occurring or synthetic in nature. Plastics are also defined as polymers that have long carbon chains. The word Polymer is derived from the two Greek words, poly that is many or abundance, and monomer that is a single unit. Plastic was discovered by the German chemist Christian Schonbein, in 1846. The word plastic is also derived from the Greek word, Plastikos which is to mould. Important properties of plastic are- Plastics are extremely strong and ductile and they are poor conductors of heat and electricity. They can be designed into the desired shapes and sizes according to the product. They have properties to withstand corrosion and are also resistant to many chemicals. They are also used in the construction sector as they have low maintenance and a high level of durability. It makes for one of the

Manufacturing of rotary-blowing moulds for a global soft-drink company across India

Project duration: 8 months Project scope: – Technical and aesthetic design of a carbonated drink bottle, based on inputs from the customer – Testing of pilot mould and bottle samples as per international standards – Manufacturing of moulds for different rotary blowing machines (> 50 moulds) Project synopsis: The objective of this project was to design a common bottle for different flavours of carbonated drinks and manufacture moulds for six franchise-bottling operations of a global beverage brand in India. This was what we call a “full scale project”, which starts with designing the bottle, followed by pilot mould trials and ends with the manufacturing of commercial moulds for each franchise. Bottle designing Based on the customer inputs like product application, pack-size and perform weights, we initiated the process of designing the bottle With our in-house team of design engineers using state-of-the-art 3D modelling soft-wares, we gave the customer multiple design options, out

Introduction to Compression Moulding

Moulding is the process of shaping liquid or soft raw materials by using a fixed frame called a mould or a matrix. The mould is made of a metal container where liquid, plastic, metal, ceramic, or glass is poured. The goal is to create multiple uniform copies of the product as the final product. The liquid cools down and takes the shape of the mould or the container. The product is removed by using release agents or ejection pins. A product can be moulded in different ways. The different types of moulding methods of: Injection Moulding Injection moulding is a manufacturing process in which molten material is injected into a mould. A lot of materials can be used for injecting. For example, metals, glass, elastomers, confections, thermoplastic and thermosetting polymers. The material is placed in a heated barrel, mixed using a helical screw, and injected into a mould cavity. This material is cooled and hardened to the shape of the cavity. Blow Moulding Stretch blow mould