Awanti Polymoulds

  In the fast-evolving world of packaging, the demand for high-quality PET bottles is soaring. From beverages and pharmaceuticals to FMCG and household chemicals, brands are looking for packaging that is durable, aesthetically pleasing, and cost-effective. To meet this demand, manufacturers are shifting toward advanced technology. At Awanti Polymoulds , we specialise in providing world-class PET bottle moulds and engineering solutions. Today, we dive into how fully automatic PET moulding machines are revolutionising the industry by unlocking unprecedented speed and precision. The Shift to Automation in PET Blow Moulding The manufacturing landscape has moved past manual and semi-automatic systems. Today’s competitive market requires high-volume production with zero room for error. This is where fully automatic PET stretch blow moulding (SBM) technology takes centre stage. 1. Unmatched Production Speed When we talk about "unlocking speed," we refer to the rapid cycle times a...

  In the high-stakes beverage and liquid packaging world, downtime is the enemy. Every minute, a KRONES Contiform line grinds to a halt, which translates to significant losses. That's why the reliability and longevity of spare parts are paramount. At Awanti Polymoulds, we understand this implicitly. We don't just manufacture spare parts; we engineer durability into every single component for your KRONES Contiform blow molding machines. But what exactly goes into ensuring this level of resilience? It's a meticulous process that spans material selection, precision engineering, rigorous testing, and a deep understanding of the demanding operational environment of KRONES machines. The Foundation: Superior Material Selection The journey to durable spare parts begins with choosing the right materials. We meticulously select high-grade polymers and alloys known for their exceptional resistance to wear, tear, chemical exposure, and the high pressures and temperatures inherent ...

Lean manufacturing is a method for eliminating or reducing waste from the manufacturing process. Introduced by Toyota in the year 1930, the term “lean’ was first coined in 1988. Lean manufacturing has since become standard practice in every industry. In recent years, many manufacturing processes have been adopting a lean method for greater efficacy, efficiency, and profitability. But what do you mean by lean manufacturing? And why is it so important? What is Lean Manufacturing? Lean manufacturing is a continual process of minimizing waste and maximizing productivity within a manufacturing operation. Waste is anything that uses resources without adding value to what the customers will pay for. Waste in industry processes, whether poor processes, idle workers, or unused supplies, is a drain on throughout, and lean manufacturing aims to remove all these. What are the Five Principles of Lean Manufacturing?  Lean manufacturing is built of five core principles for improving e...

  The global bottled water market estimated at USD 250 billion in 2018 is growing because of an acute awareness of the importance of safe drinking water for maintaining good health. Even the taste offered by the bottled water is playing a major role in the increasing demand in the market. Key players include Nestle, Danone, Coca-Cola and PepsiCo, and the maximum sale of water bottles comes from the retail sector. The bottled water market in India was estimated at 160 billion Indian Rupees in 2018 and is growing at a CAGR of 20%. It was expected to cross 400 billion rupees by 2023. In terms of volume, it translates to a whopping 35 billion litres. But these figures could see de-growth because of the COVID pandemic. The four main pack-sizes are 250 ml, 500 ml, 1000 ml and 2000 ml. 5 litre and 20 litre jars are also widely available. The 1 litre bottle is the most common and widely sold pack-size, contributing to nearly 40 percent of the market share, followed by 500 ml, 250 ml and 2 ...

  With a rich experience of over three decades,  Awanti Polymoulds , a  Blow Mould Manufacturer in India  has been providing high-quality PET blow moulds to the beverage industry. Precision machining is key to manufacturing accurate, durable, and high-quality moulds. What is precision machining? Precision machining is a process that removes excess raw material from a block or workpiece, while holding close tolerance finishes, to create a finished product. Simply put, it means shaping large pieces of material into more precise parts, so that they can meet the desired specifications. The methodologies by which this is done are different; the most common ones include milling, turning, and drilling. Precision machining perfectly combines computer-controlled design and human-engineered design. Advantages of Precision machining- Reduced production time Precision machines can work for longer hours without taking a break, automatically and with no human intervention. This le...

The worldwide plastics industry is observing a consistent move of creation base to ease Asian countries. With expanding foreign investment and rise in the number of new   manufacturing   establishments in the region, Asia has become the quickest developing market for plastics in the world. The demand for packaging of these products needs to lead the development of the plastic packaging industry in India. Among the tremendous group of plastics, Polyethylene Terephthalate, popularly known as  PET . A  mould  is a shaped hollow piece of metal or a tool, which is used to control the shape of the item being moulded. The mould is what the molten plastic fills under pressure and then cools and goes hard retaining the shape described by the mould. Polyethylene terephthalate regularly abbreviated PET is the most well-known thermoplastic polymer resin of the polyester family and is used in containers for liquids and foods. We  AwantiPolymoulds  are one of the le...

  What began as an inspiration in engineering, yet a fire in the belly in 1990 in Pune, India has now crossed the seven seas and emerged as a leader in PET bottles blow moulds- that’s Awanti Polymoulds- the reliable   blow mould manufacturer in India. Growing from strength to strength, Awanti worked with giants like  Coca-Cola and Sidel . The further result- completion of assignments of  PET Bottle blow moulds  of leading brands in beverages, packaged drinking water, natural mineral water, sparkling water, carbonated fruit-drinks, hot-fill and cold-fill juices, edible oil, liquor, pharma and home-care products and more- the list is growing every week- pouring orders from various corners of the globe. These brands are spread over 200 locations in 15 countries, include names like  Coca-Cola, Pepsico, Unilever, BIG Cola, Parle Agro, Bisleri, SMF Germany, Electropneumatics & Hydraulics and Sidel India . To date, Awanti has clients from India, Nepal, Bhutan,...

  Blow Moulds for Rotary Machines   turn out to be an excellent choice for high output production of various types of containers. The outcome of this type of machine usually leads to a wide variety of plastic extrusion blow molded products.These  rotary blow molding machines  have a set of ‘wheels’ in them, which are many times sized according to the volume and dimensional demands of a specific product. The wheels come in varied combinations, thereby putting forward continuous motion and indexing wheels. Here, even horizontal and vertical variations are observed. Wheel machines are available in single as well as double  parisons , which result in faster, more versatile and cost efficient outcome. Though the production speed is high, the rotation speed is kept low so as to cause minimum damage and wear and tear of the products. What is Blow Molding ? The process comes under the manufacturing line of containers, where forming and joining of hollow plastic or ...

  Change is Constant. Revolution is Exquisite. And this revolution was brought by Awanti Polymoulds. A company that could set a benchmark for the mould manufacturing industries is now entering its 30th year and indeed, it has brought a revolution in the business. The world knows Awanti for its precision and eye for details they put when it designs a mould. The biggest of companies knock the doors of Awanti Polymoulds when they search for the perfect place. There is so much about the company, its legacy, the ethics and morals and most importantly, the dedication. To be very specific, the production deals with ‘Blow Moulds’ that are undoubtedly the safest, most accurate and at the top notch level. Putting in use the complex technologies, the company houses the machines that create wonders. And these wonders are appreciated by the clients worldwide. Now, when a local brand breaks the geographical boundaries and moves to places crossing the oceans, it definitely has credibility glued t...

To improve is to change, to be perfect is to change often.” In today’s consumer centric society, each and every aspect of the product is up for contention and critique. The race for the perfect ultimate product isn’t a one man show but a vast compilation of several aspects coming together to deliver perfection in unison. The Food and beverages industry is one of the most well-oiled and dynamic industries present, where the products are literally made for the customers consumption. Behind-the-scenes work in this industry is extremely vital, if not we decide most curated and processed. Beverages are known for two things, their unique taste or their unique personality, which is the physical feel of it. The feeling of holding a bottle to quench a thirst is unique to every beverage brand. Pepsi and Coca-Cola have extremely miniscule differences in their taste, but the bottle is what sets them apart. The mould in which we make these discernable bottles go through a precarious p...

Before we talk about Shelf Life of  PET Bottles  let us first understand what does the term shelf life means. Shelf life is the duration of time period measured from the date of manufacture, that a good is likely to endure within its accepted product specification while stocked under defined conditions. Shelf life is characteristically stated in units of months, i.e. 12 months, 24 months, up to a limit of 60 months. The expression “shelf life” and “expiry date” is frequently interchangeably made use of in the industry, as both the terms reflect the same notion: there is a duration of time period where a good is stable and harmless for use. Shelf life/expiry dates suggests the time where a good will work both securely and efficiently. This is the reason why “shelf life testing” is also known as “stability testing”. The total amount of time a product can remain stable under specific environmental circumstances, equates to its shelf life. Now let us understand what shelf ...