Skip to main content

The amazing story of a PET bottle mould

 A-Revolution-In-mould-manufacturing

The journey of a PET bottle begins in the mind of an entrepreneur who wishes to cater to the ever-growing beverage market, pharma industry or home care product industry by introducing a new product. The idea consists of the shape, size, product application and target customer. This idea is translated into a PET bottle by AwantiPolymoulds, the leading PET bottle mould manufacturer based in Pune.

Awanti is an end-to-end solutions provider to PET blow moulds for a wide variety of product applications and catering beverage companies in India and abroad.Awanti is a one-stop shop for converting an idea into a bottle, starting with bottle designing to mould manufacturing to mould and bottle testing.

Step 1 Bottle Designing

Understanding the customer’s requirements and translating them into a feasible bottle shape is what Awanti’s design team specializes in. Aspects like blow-ability, strength and stability are taken into consideration before finalising the bottle design.

Step 2- Mould manufacturing

Mould Design-

Mould-Design

Understanding the technical specifications of the customer’s blowing equipment is of paramount importance before proceeding with mould designing and manufacturing. High-grade raw material, a well-defined and sequential machining process and stringent quality checks at every stage are what goes into each mould manufactured at Awanti.

Step 3- Mould testing and bottle testing

As per requirement, the mould is tested on in-house blowing equipment and the bottles are put through internationally defined quality tests like bottle burst, stress crack, top load and thermal testing among many others.

The result:  

Each mould is capable of producing millions of bottles having consistent quality for years together, leading to ultimate customer delight and repeat orders! Awanti is humbled to be associated as approved vendors for global beverage giants like Coca-Cola and Pepsi and Indian leaders like Parle and Bisleri.

Comments

Popular posts from this blog

Lean Manufacturing

Lean manufacturing is a method for eliminating or reducing waste from the manufacturing process. Introduced by Toyota in the year 1930, the term “lean’ was first coined in 1988. Lean manufacturing has since become standard practice in every industry. In recent years, many manufacturing processes have been adopting a lean method for greater efficacy, efficiency, and profitability. But what do you mean by lean manufacturing? And why is it so important? What is Lean Manufacturing? Lean manufacturing is a continual process of minimizing waste and maximizing productivity within a manufacturing operation. Waste is anything that uses resources without adding value to what the customers will pay for. Waste in industry processes, whether poor processes, idle workers, or unused supplies, is a drain on throughout, and lean manufacturing aims to remove all these. What are the Five Principles of Lean Manufacturing?  Lean manufacturing is built of five core principles for improving e...

Moulds for Better Shelf Life of PET Bottles

Before we talk about Shelf Life of  PET Bottles  let us first understand what does the term shelf life means. Shelf life is the duration of time period measured from the date of manufacture, that a good is likely to endure within its accepted product specification while stocked under defined conditions. Shelf life is characteristically stated in units of months, i.e. 12 months, 24 months, up to a limit of 60 months. The expression “shelf life” and “expiry date” is frequently interchangeably made use of in the industry, as both the terms reflect the same notion: there is a duration of time period where a good is stable and harmless for use. Shelf life/expiry dates suggests the time where a good will work both securely and efficiently. This is the reason why “shelf life testing” is also known as “stability testing”. The total amount of time a product can remain stable under specific environmental circumstances, equates to its shelf life. Now let us understand what shelf ...

The Unsung Heroes of Production: How Awanti Polymoulds Guarantees Durability in KRONES Coniform Spare Parts

  In the high-stakes beverage and liquid packaging world, downtime is the enemy. Every minute, a KRONES Contiform line grinds to a halt, which translates to significant losses. That's why the reliability and longevity of spare parts are paramount. At Awanti Polymoulds, we understand this implicitly. We don't just manufacture spare parts; we engineer durability into every single component for your KRONES Contiform blow molding machines. But what exactly goes into ensuring this level of resilience? It's a meticulous process that spans material selection, precision engineering, rigorous testing, and a deep understanding of the demanding operational environment of KRONES machines. The Foundation: Superior Material Selection The journey to durable spare parts begins with choosing the right materials. We meticulously select high-grade polymers and alloys known for their exceptional resistance to wear, tear, chemical exposure, and the high pressures and temperatures inherent ...